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| HOME > WHAT WE OFFER > NONWOVEN FABRICS |
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| Nonwoven Fabrics |
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Nonwoven fabrics are sheets or web structures bonded together by entangling fibre or filaments (and by perforating films) mechanically, thermally or chemically. They are flat, porous sheets that are made directly from separate fibres or from molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibres to yarn. Some nonwoven fabrics can be recycled after use, given the proper treatment and facilities. For this reason, some consider nonwovens a more ecological fabric for certain applications, especially in fields and industries where disposable or single use products are important, such as hospitals, schools, nursing homes and luxury accommodations. |
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Making of a Nonwoven |
How are nonwovens produced? |
A basic concept used in making a nonwoven is to transform fibre-based materials into flat, flexible, porous, sheet structures with fabric characteristics. In practice.....
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History of Nonwoven |
Historical Background |
A contemporary article describes a method used since the eighth century BC to make the felt used in nomadic dwellings. The technique..... |
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| Chemically Bonded Nonwovens: |
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| Cotton Embroidery Backing |
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| We are one of the largest manufacturers of high-quality easy-tear cotton-based chemically bonded (embroidery-backing) nonwoven (also known as "Random" in local markets) in India. With more than three advanced production lines for manufacturing embroidery backing, we are able to supply close to 100 Tons of cotton fabric, to meet our customers' requirements. Our rolls can be packaged in various sizes from 100m - 1000m rolls as per the client's request, and the fabric can be manufactured from 20 GSM to 100 GSM. |
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| With advanced production equipment and technology, scientific management system, steady quality, competitive price and considerate after-sales service, we have earned a great reputation. |
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| Specifications: |
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Material: Cotton Fibre |
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Tear Away |
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Economical backing material |
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GSM Range :20-100 GSM |
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Colours: White, Black. (Other colours available for specialized orders) |
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Width: 1m - 40" |
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Coating: Plain, Adhesive, Fusible with LDPE Coating, EVA or as per customer's requirements. |
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| Polyester Chemically Bonded Nonwoven
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| With our factories based out of Himachal Pradesh, we possess more than three highly advanced chemically bonded nonwoven production lines. We are the among the leading manufacturers in India, providing one of the best quality in carded and chemically bonded carded polyester-based nonwovens(also known as paper foam in local markets). |
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| Polyester fibres display good resistance to sunlight. Polyester fibre gives excellent performance, when enhanced by an UV stabilizer, in curtains and automobile interiors. Although Polyester is flammable, the fabric usually melts and drops away instead of spreading the flame. Polyester has good oxidative and thermal resistance. Colour forming species are produced and carboxyl end groups are increased. The resistance to both oxidative and thermal degradation may be improved by antioxidants. Mechanical properties are not affected by moderate doses of high-energy radiation. |
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| Polyester fabric is a versatile and important man-made fabric. It has an outstanding characteristic of resisting wrinkle and springing back into its crisp smooth shape. It is strong, and soft hand. The fabric is resistant to stretching and shrinkage. These are quick to dry and are resilient. It has an excellent pleat retention property. It requires minimum care and is easily washable. |
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| Specifications: |
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Material: Polyester Fibre |
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GSM Range: 15 - 100 gsm |
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Colours: Wide Range of colours (as per client's request) |
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Width: 40"- 60" |
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Coating: Plain, Adhesive, Fusible with LDPE Coating, EVA or as per customer's requirements. |
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Feature: Mothproof, Eco-friendly, Breathable, Anti-static, Anti-bacteria, Anti-pull, Tear-resistant, Fusible. |
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Packing: 500m to 1000m to 1500m rolls (can be customized further for a tailor-made solution to the customer's requirement) |
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| Viscose |
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| Viscose fibres are a form of regenerated cellulose that are manufactured through a complex chemical process. Generally viscose fibres have an irregular round cross section with a porous internal structure, however it's possible to spin viscose with a flat cross section such as which provides the fibre with improved moisture absorption. Viscose is a strong and durable fibre which is abrasion resistant yet soft to .. |
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| Polyester-Viscose Blend |
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| Fabric blends are one which is made up of two or more different types of fibres twisted or spun together. Blending adds to the quality of the final product. |
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| Specifications: |
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Material: Polyester and Viscose fibre mixture (specific percentages) |
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| Poly Propylene Spun Bonded Nonwoven |
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| An ample assortment of optimum quality polypropylene nonwoven fabric is provided by us in various sizes and dimensions. We have carved a niche as one of the most prominent polypropylene nonwoven fabric manufacturers in India. We use excellent quality raw materials and latest techniques to manufacture polypropylene nonwoven fabric. This (Bio-Degradable) PP nonwoven fabric is the perfect blend of unquestionable durability and softness. Some of the salient features of this PP non-woven fabric are: |
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- Good permeability to air
- Repellence of water
- Harmless
- Anti-bacteria etc.
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| These features have made this PP non-woven fabric widely demanded by the national and the international companies engaged in the making of various medical & hygiene products, agricultural covers, package and interlining etc. |
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| PP Machinery |
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| KK NonWovens (India) set up the first-ever (PP) spun-bond nonwoven plant in the Indian subcontinent, at the heart of the industrial valley in Himachal Pradesh; and was the first organization to produce Spun-bond Nonwovens in India (Other than 1 EOU). |
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Healthcare Applications of PP Spun Bonded Nonwoven
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| At our industrial design unit, based out of Sonepat, Haryana; we design and manufacture Disposable Face masks, Surgeon Caps, Bouffant Caps, Shoe Covers and other medical applications as per the requirements of our esteemed clients using our very own high quality in-house Spunbond Nonwoven Fabrics and Chemical Bonded items on highly robust automated machinery. |
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| We offer all types of medical and surgical face masks. Non Woven Surgical Face |
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| Masks are made from spun bond polymer non-woven fabric, spun lace fabrics as the main raw material. This material is preferred for its light weight. Its gravity is lighter than hydrophobic PP fibres so it has excellent water repellence and air permeability resulting in providing comfort & dryness resulting in anti bacterial and anti fungal resistance |
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| Thermo-bonded Nonwovens - Fusible Interlinings (with Microdot Coating): |
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| We are one of the biggest suppliers in India for different varieties of thermo-bonded nonwovens such as 100% polyester nonwoven (adhesive and fusible) interlining, thermal and terylene nonwoven fabric or nylon as base material. These base fabrics are then finished through the different processes such as scatter-glue powder coating on the base cloth which is coated using hot-rolling mechanisms. |
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| We provide thermally-bonded nonwovens whose base cloth can be manufactured using different mechanisms such as: |
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- Hot calendaring
- Belt calendaring
- Air thermal bonding
- Ultrasonic bonding
- Radiant-heat bonding
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| And thereon coated with powder coating substrates using different techniques such as : |
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Needle Punched Nonwovens
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| We provide superior quality Needle Punched Nonwovens that are manufactured using premium raw materials. We are well established as one of the pioneer Needle Punched nonwoven suppliers, based in India. We can customize our nonwoven fabrics as per the demands of the clients. Our needle punched products are in huge demand in the global markets and are offered at affordable prices within the stipulated time frame. |
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| Geotextile fabrics are in available in both Polypropylene Staple Fibres and Polyester Staple Fibres. The fibres are needled to form a network that retains dimensional stability. Our fabrics are available up to a width of .. |
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Stitch-bonded Nonwoven
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| Properties: |
- Texture varies from extremely soft to extremely stiff.
- Flat surface. The high melting point of polyester fibre makes it suitable for a wide range of printing methods.
- Highly compatible production process, various treatment additives can be added to improve the properties of the fabric.
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| Specifications: |
- Colours: White, Black and other Colors
- Width: 36", 44", 54"
- Bar System: Single/Double Bar
- Stitch Count: 10, 14, 18, 22
- Thickness: 0.4mm ~ 1.2mm
- Texture: Soft, Standard, Stiff
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